Botanical Studies (2006) 47: 167-174
*
Corresponding author: E-mail: Moustafa64@Yahoo.com
Application of Plackett-Burman factorial design to
improve citrinin production in Monascus ruber batch
cultures
Abdulaziz Q. M. AL-SARRANI
1
and Moustafa Y. M. EL-NAGGAR
2,
*
1
Biology Department, Microbiology Division, Faculty of Science, Taibah University, P.O. Box 344, Al-Madinah Al-
Munawarah, Kingdom of Saudi Arabia
2
Botany Department, Microbiology Division, Faculty of Science, Alexandria University, Moharram Bay 21511,
Alexandria, Egypt
(Received August 17, 2005; Accepted November 28, 2005)
ABSTRACT.
A fungal strain previously isolated from a hot sauce of red pepper putatively identified as
Monascus ruber was investigated for its potential to produce an antibacterial substance in batch cultures.
This fungus was grown in three liquid media. The highest antibacterial activity was recorded for the synthetic
medium No. 2. The antibacterial substance was extracted, purified and identified as the mycotoxin citrinin.
Plackett-Burman experimental design was applied to optimize the components of medium No. 2 in an attempt
to improve citrinin production for non-food applications. As a result a medium of the following formula was
predicted to be near the optimum for producing an extracellular citrinin in the culture filtrate of M. ruber (g/l):
glucose, 45; NaNO
3
, 3.75; KH
2
PO
4
, 0.2; MgSO
4
·7H
2
O, 0.1 and ZnSO
4
·7H
2
O, 0.01; MnSO
4
·H
2
O, 0.006 and
FeSO
4
·7H
2
O, 0.003. The improvement of the antibacterial activity amounted to 1.75-fold. On the other hand,
the dry weight of the fungus in the optimized medium was 1.86 times the figure recorded for the basal setting.
The HPLC determination of citrinin concentration in the culture supernatant amounted to 220 mg/l and 400
mg/l before and after medium optimization, respectively.
Keywords: Batch cultures; Citrinin; Monascus ruber; Optimization; Plackett-Burman experimental design.
INTRODUCTION
Monascus is an ascomycetous fungus discovered by
van Tieghem (1884) traditionally used for the produc-
tion of food colouring, fermented foods and beverages
(Martinkova and Patakova, 1999). Other components of
Monascus pigments have anti-inflammatory activity and
have been reported to suppress skin cancer caused by
tumour promoters in experimental animals (Yasukawa et
al., 1994 and 1996), in addition to their clinical benefits
in treating high blood pressure in humans (Kushiro et al.,
1996) In Saudi Arabia, Monascus ruber has been isolated
from the hot sauce of red pepper (Al-Sarrani, 1998). In
Greece, the same fungus has been isolated from the brine
of thermally-processed green olives of the Conservolea
variety (Panagou et al., 2003). It was shown that M. ru-
ber is able to produce the mycotoxin citrinin (Blanc et al.,
1995a). This mycotoxin has antibiotic activities against
Gram-positive bacteria, but its nephrotoxic properties
(Blanc et al., 1995a) have limited its use as an antibiotic
for therapeutic purposes. Consequently, the production of
citrinin together with the red pigments rules out the use of
M. ruber as a producer of natural colourants for food tech-
nology (Blanc et al., 1995a; Hajjaj et al., 1997).
Nutritional and fermentation conditions have a great
influence on antibacterial activity (El-Naggar et al., 2001).
The application of statistically based experimental designs
to optimize fermentation media is an efficient approach
to studying the effects of several factors and to improve
product yields. The conventional practice of single factor
optimization by maintaining other factors involved at an
unspecified constant level does not depict the combined
effect of all factors involved (Elibol, 2004). Factorial de-
sign considers the statistical interaction between variables
to obtain a maximum of inferences for minimum of tests,
reducing process variability, time of development and
overall costs.
This work is meant to optimize the fermentation me-
dium composition of Monascus ruber for citrinin (Figure
1) production to be used for toxicological studies and as a
reference for analytical purposes. Factors affecting these
objectives were evaluated by the application of a two-level
factorial Plackett-Burman design (Plackett and Burman,
1946).
PHYSIOLOGY